编织机的开发

编织室的明星继续前进，为成品提供了更多的价值和更高的质量。

TWSpecial Report

Even though, in most cases, the weaving process is the same as it ever was — create a shed, insert the filling and beat up the pick — today’s weaving machines are highly technical instruments featuring numerous innovations that have sped-up production, improved quality and saved energy.

编织机的许多最新开发都集中在自动化，数字升级和创新的最终产品上，这些产品增加了价值，包括技术纺织品，电子纹理和3D结构。

“随着劳动力短缺影响北美的每个编织工厂，我们看到客户对织造工厂的自动化技术的需求不断增加，”北美纺织总监Oliver Meier说。“此外，在住宅合同业务中，我们看到了一种趋势发展，以实现更大的jacquard机器灵活性，以解决可以更快地满足市场需求的各种织物结构。”

Here,188BET金博宝下载介绍了所有最终用途市场中织布工的一些编织机创新。

Weaving Machines

Italy-basedItema S.p.A.today combines the historic weaving brands of Somet, Sultex and Vamatex, which the company reports “combines Swiss precision with Italian creativity.” In 2019, the company also established Itematech — a new technical division devoted to weaving machines for technical fabrics — after it acquired Italy-based Panter/PTMT. The alliance of Itema with Panter produced a product portfolio that includes negative and positive rapier machines as well as air-jet and projectile offerings. The company established Itematech with the aim of providing technical fabric producers a partner that offers a complete range of weaving solutions and a skilled technical team to help fulfill specific customer requirements for technical fabrics.

Itema reports the Itematech A95002 air-jet weaving machine is especially welcomed in demanding weaving markets in the United States, Russia and India, among other countries. The machine combines two Itema technologies — for shed geometry and air-jet weft insertion — to guarantee high-quality fabrics even when weaving at high speeds.

The machine was tested in real-world scenarios during customer trials; and according to Itema, the A95002 demonstrated the ability to avoid “so-called ‘snarls,’” and also delivered “excellent results” when weaving high-density fabrics. Itema customers are currently using the machine for medical, automotive and parachute applications, among other applications.

A95002特性增强鞭子辊eliminates friction to improve warp tension control and reduce warp stops. The machine also has a longer dwell time for the cam sley drive to allow a longer weft insertion time for more efficient weft filling. The machine’s double tandem nozzles also play a key role when weaving the coarsest yarns at high speeds. Itema offers two technologies for leno binding on the A95002. The patented Electronic Leno Device (ELD), features an innovative design that guarantees perfect leno binding with reduced operational costs, according to the company. The Rotary Leno Device (RLD) is suitable for most man-made fiber yarns.

Belgium-basedPicanol NVspecializes in air-jet and rapier weaving machines. The company recently introduced the TerryPlus-i air-jet weaving machine with a completely new pile formation system capable of creating any pile height from 0 to 12 millimeters on a pick-by-pick basis regardless of the pattern. “It doesn’t matter if it’s high pile, low pile, high density, low density, complex styles or simple styles — [the TerryPlus-i] can handle any challenge,” said Johan Verstraete, vice president, Weaving Machines, Picanol.

Other innovations include:

• 带有完整电子监控和控制的GTMAX-I 3.0S Rapier编织机，Sumo Main Motor和微处理器控制的填充插入；和
• Optimax-i剑杆机旨在轻柔处理各种纬纱；并且可以根据需要轻松修改，翻新和升级其模块化设计概念。

Picanol刚刚推出了PicConnect，这是一个支持物联网（IoT）和服务相关的应用程序的新型全数字平台，并且还可以作为通往所有Picanol的数字服务的门户。可以使用任何设备上的Web浏览器访问基于Web的云应用程序。所有机器都可以连接到云，以利用平台的所有四个应用程序 - 生产监控，能源监控，样式管理和Partline，Picanol的新在线网络商店。

使用生产监控应用程序，用户可以实时跟踪生产，并立即对操作任务做出反应，以提高效率并查看历史数据以确定可能需要采取行动以优化生产。

PicConnect能源米onitoring application surveils air and power consumption of the weaving machines. According to Picanol, insight into the energy flow in the weave room can help reduce overall energy costs.

可以使用PicConnect的样式管理应用程序快速打开，编辑和管理机器设置。操作员可以比较和复制工厂地板上的机器之间的设置，以确保每台机器在每个织物的最佳设置下运行。

PicConnect的Partsline在线网络商店用于备用零件，使客户可以接收价格报价，查看订单并接收发票。

“PicConnect is a new platform that makes it possible for weavers to quickly react to changes in the weave room, and that will have an immediate impact on the performance of the machines in various aspects,” said Erwin Devloo, Picanol’s marketing communication manager. “This new Picanol platform is only the start of a whole new story with new applications in the future that Picanol is continuously working on.”

Italy-basedSMITjoined the Santex Rimar Group a few years ago. The company has been manufacturing weaving machines since 1938, specializing in rapier technology.

SMIT most recently introduced the 2FAST rapier weaving machine. The name FAST is an acronym for Flexible Advanced Shuttleless Technology. SMIT relates the engineering of its 2FAST “racing machine” to the country’s tradition and expertise in motor sports. According to SMIT, the 2FAST shows high starting acceleration and 100-percent beat-up efficiency right from the first weft insertion. The machine also features maximum torque for heavy shedding requirements, and minimum vibration even at top operating speeds. The modular concept machine incorporates the new leno-force system, which is adaptable for different fabric types. Operators can program the false selvedge and leno yarn crossing pick-by-pick for each side of the fabric independently to control weft stretching and reduce weft tail. A new patented gripper design works will all weft yarns and fabric styles; and 2FAST can also handle fancy articles with weft yarns that vary in size and style. The machine was also designed with energy-saving goals in mind. 2FAST is suitable for apparel, denim and home textile fabrics, as well as technical fabrics.

SMIT首席技术官Giuseppe Castelli说：“基于软件的控制和自动化，智能算法和数据分析 - 这一切都体现在这款雷波尔织机中，该剑织织机已准备好用于行业4.0。”“我们为新2Fast的紧凑设计所体现的所有优势感到自豪，我们很高兴能大声说出来 - 同时还使用先进的技术使机器本身更加安静。”

Smit还根据GS940智能平台体系结构提供了一个模块化概念。该公司报告说，由于其动态控制的柔性磁带杆，该机器的用途“极其”，该磁带杆的动态控制式磁带杆，可在140至220厘米之间使用芦苇宽度。插入系统仅基于在棚子中间没有纬纱转移的一个剑杆。速度这种操作模式可以使用低的纬线紧张局势，并降低经经棚的振幅以提高效率，降低机器的能耗，使风格更快地变化，并增加机器可以处理的纱线范围。该公司的免费飞行功能区系统还消除了丝带指南挂钩，以进一步降低运营成本。Smit称，一种将为任何领域的碳纤维技术织物生产高质量的织物。

After the second World War, Germany-basedLindauer Dornier GmbH当公司被禁止在德国制造飞机时，转向工程编织机。如今，公司工程师的Rapier和机喷射机特别适合于技术编织应用，例如安全气囊和防弹产品，还可以生产纯丝绸面料，jacquard物品和精致的质量织物。

According to the company, the Dornier P2 rapier machine is a most flexible weaving machine. “We cover the entire spectrum of fabric production from very fine to very coarse fabrics,” said Wolfgang Schöffl, head of Dornier’s weaving machine product line. The company reports some customers are using the P2 for filtration fabrics. “In order to continuously improve the tightness and quality of filter fabrics, we are further developing our machines in close cooperation with our customers,” Schöffl said.

其他客户正在使用P2编织面料进行艺术装置。保加利亚艺术家/雕塑家克里斯托（Christo）以其织物包装的作品和户外雕塑而闻名，他与妻子珍妮·克劳德（Jeanne-Claude）创作，于2020年去世，然后他能够进行计划的展览，以覆盖巴黎的弧线。然而，他的侄子弗拉德米尔·雅瓦乔夫（Vladmir Yavachev）着手完成克里斯托的最后一项工作，并使用Dornier的P2编织机制作了用于安装的面料。大约25,000平方英尺的银蓝色再生聚丙烯涂层织物由德国基于德国的Setex Textil编织。SETEX的所有者兼董事总经理KonradSchröer说：“对于这种苛刻的面料，只有一台编织机受到质疑。”“理想的解决方案是P2，其新的棚几何形状和与我们经验丰富的织布工和纺织品专有技术结合使用的性能提高。”

The P2 rapier machine is also an integral part of Dornier’s Composite Systems® product line（请参阅“重新引入Dornier的CommositySystems®套件”，”TW, this issue”).

Tsudakoma Corp.是日本机射流和水喷射织机的制造商。该公司最近推出了ZAX001NEO空气喷射织机和ZW8200 Water-Jet Loom。这两台机器均具有新设计的健壮框架结构。

On the air-jet loom, this new frame contributes 30-percent reduction in vibration compared to its predecessor, the ZAX9200i. Among many features of the new model, the ZAX001neo features an integrated auxiliary main nozzle in a pipeless system, which reduces residual compressed air and increases the weft feeding force to minimize broken or slack picks. The FDP-A IV Electronic Free Drum Pooling System ensures stable weft insertion, and makes possible soft weft insertion for sensitive yarns. The pre-winding direction on the FDP also may be adjusted to account for the twist direction of the yarns being woven. Tsudakoma also designed a new heddle frame for ultra-high-speed production.

Tsudakoma报告说，新型的ZW8200水上织机编织机可提供10％的机器RPMS，降低10％的用水量，并且与现有的油脂降低了70％，与现有的润滑脂降低了70％，可以进行操作。楷模。

The company also offers the CR3300 for technical fabrics such as composite fabrics, or those made using carbon, aramid or glass fibers. The CR3300 features a one-side band rapier mechanism with guideless and slay running system; explosion-proof electric components to prevent fire from carbon flies; a positive cam for 1/1 plain or twill weaves; and regular or special feeders depending on whether twisted or flat weft yarns will be used.

Belgium-basedvan de Wiele NV自1880年以来，一直是地毯编织市场的玩家。该公司的面对面地毯编织技术首先通过在两个地面结构之间连接桩纱来创建3D结构。然后将桩纱切下中间，以产生两个对称地毯。地毯和地毯专家RCE2+是Van de Wiele的最新一代双剑杆面对面地毯编织机。根据该公司的说法，该技术具有更少的机制和更多的电子产品，用于高容量生产。

该公司还提供天鹅绒和技术织物编织机，修饰机和散装的连续丝挤出线。今年早些时候，Van de Wiele收购了总部位于意大利的Savio集团，通过添加纱线绕组和质量控制设备，进一步使其纺织品组合多样化。

狭窄的面料：müller

Switzerland-basedJakob Müller AG Frick在狭窄的织物编织中拥有134年的专业知识。它的机械用于为无数最终产品创建产品，包括用于汽车，时尚，工业，医疗和家庭纺织品应用程序的产品。

The NFM® is Müller’s latest generation of narrow fabric loom. This universal series of machine’s is based on the company’s successful NF and NH looms, and was designed for light- to medium-weight elastic and non-elastic narrow fabrics made using all yarn types. The machine is available in two base models — the NFM 53 and NFM 80.

According to the company, the machines are simple to modify or convert because of a modular design. Customers can easily exchange weaving heads to change the tape width, exchange a complete cross beam, expand the machine to Müller’s NFMJ, and the machines also are prepared for MDW®, its Multi Directional Weaving functional and effect thread placing device.

The NFM series features infinitely adjustable, electronically controlled stepper drives for the weft, binder and locking threads, rubber transport and fabric take-off. An electronic main drive also may be regulated at any time. NFM machines feature a MÜDATA M touch screen and the latest MLC control system with networking capability.

Müller还提供Mügrip®MBJ81/1380标签编织机，用于带有Slit Selvedges的标签和图片。该机器的最大标称宽度为1,346毫米。功能包括SPE3/SPE3M Jacquard头；MLC机器控制/网络准备就绪；MüdataM触摸屏；Rapier Drive;轻巧的通用剑杆，用于延长头部和胶带寿命；和电子控制的IRO LUNA X3纬线馈线，最多可达12种颜色。

Shedding Technologies: Stäubli

Switzerland-based Stäubli Group, with its U.S. textile headquarters located in Duncan, S.C., specializes in shedding solutions for both frame and jacquard weaving, weaving preparation technologies (See “Weaving: Auxiliary Equipment Matters,” TW, this issue ), and carpet weaving machines under the Schönherr Stäubli brand name.

Stäubli市场和销售的Fritz Legler说：“我们的客户正在寻找适合其需求的解决方案。”“由于我们长期的经验并与客户合作，我们提供了由一流材料制成的高质量高速机械。”

Stäubli提供了高速S3200系列的电子旋转式DOBIS，用于机射流编织以及无维护的线束运动。根据公司的说法，当需要最高的工作速度和精确度时，将这种组合组合到织机中是精确棚形成的关键。Stäubli还提供了S1600和S1700系列凸轮运动，用于平原编织，例如牛仔布，机喷射机和剑杆机编织机。

Stäubli is well-known for its extensive range of jacquard weaving machinery for a variety of applications including flat fabrics, terry, carpeting, velvets, narrow fabrics and technical fabrics. Technologies include:

• LXXL Series, which supports any large weaving pattern from airbag to upholstery weaving where repeats are not necessary.
• LX和LXL，支持多重复对单个重复编织。LXL12288和LXL14336（其中12,288和14,336表示可以控制翘曲的挂钩数量）用于一件式编织安全气囊应用。
• SX,主力为所有类型的提花机fabrics requiring 2,688 warps ends or multiples of that number.
• LX2493 jacquard machine for technical and carpet solutions with one of the largest shed openings on the market, according to Stäubli.
• N4L旨在支持希望在Selvedge中添加独特外观或品牌的Dobby Weavers。
• Unival 100是Stäubli最通用的jacquard机器，该机器具有单独的伺服电机（称为执行器），可控制每个翘曲线程。

技术编织舞台上的客户还可以利用Stäubli的新型TF编织系统系列系列，致力于加强使用碳或芳香族制造的多层织物以及重型工业织物。该系列可以与Dobby编织的S2688或Unival 500配对；或LX2493或Unival 100 PlusStäubli线束，用于大多数复杂的Jacquard应用。

September/October 2021