Stäubli Offers Solutions For Process Optimization In Weaving Preparation

TIEPRO tying machine

PFÄFFIKON, Switzerland — June 30, 2020 — The year 2020 is challenging the textile industry worldwide. Now more than ever, to remain at the forefront in this uncertain market environment, textile mills must be sure to operate with the highest efficiency while remaining flexible in terms of applications. At the same time, high quality is imperative in order to avoid second-choice production and material waste. Downtimes must be minimized, so rapid style and warp changes are mandatory. Suboptimal processing steps must be corrected because they can cause problems in the downstream weaving process. Stäubli, a global leading provider to the weaving industry, has a range of machinery that solves all these problems. The company’s state-of-the-art automation solutions for any woven application can be adapted to the specific needs of any mill and easily integrated into existing operations.

在编织和编织阶段本身之前,米尔斯必须掌握耗时的过程步骤,例如绘制和扭曲。Stäubli使工厂能够通过其自动化解决方案加快此类步骤的步伐,从而确保快速准备高质量的扭曲。最近推出的TiePro Tying Machine设定了一个新标准,用于在有或没有1:1租赁的情况下绑定WARPS。它具有基于旋转主轴锥的新纱线分离系统,旨在在任何编织磨机中使用标准经纱(Count Range(TEX)(TEX)1×30至1×6.7])。TIEPRO拥有极高的机械精度,由高性能数字技术支撑,具有独特的控制功能,例如自动反向:当检测到分离错误(两个或更多末端分开)时,主轴锥将其旋转并缩回分离的纱线上锥。机器会自动重复分离过程,而无需操作员干预。一旦单端正确分离,就会自动切割纱线并将简单的滚动结绑在一起。结端的长度可自由调节;非常短的末端可以在编织机上快速拉动。 TIEPRO gives the mill immediate economic benefits such as savings of time and labor, lower operating costs, and lower maintenance costs due to simpler and easier maintenance requirements. The machine is ideally employed with Stäubli’s newly designed TPF tying frame. It can be placed very close to the warp beam and provides high tolerance regarding parallel alignment of the two yarn sheets, which makes stretching fast and easy and shortens the overall time required for warp changes.

SAFIR S60 automatic drawing-in machine with AWC technology

When it comes to drawing in warps, the SAFIR automatic drawing-in machines allow repeat-specific distribution of the warp yarns into the drop wires, healds, and reed in a single cycle. Highly flexible in terms of application and layout, SAFIR drawing-in machines can be integrated easily into existing material flows in mills of any size. These systems feature Stäubli’s unique state-of-the-art Active Warp Control (AWC) technology, and Initial Conditions Settings (ICS) for specific yarn properties are now available as well. These technologies allow mills to further enhance their quality and processing performance of multicolored warps with or without a lease. Yarn-repeat detection & management and S/Z detection & management are two AWC features prized by mills around the globe that require optimum drawing-in for their high-quality fabric production.

所有Stäubli编织准备解决方案都具有关键的关键属性:它们支持完美的扭曲的生产,从而增强了下游织造过程,从而导致大量的首要输出。Stäubli机械优化了编织厂中的生产过程,这些解决方案提供的灵活性允许机器适应磨坊的未来需求。Stäubli市场营销和销售说:“我们的全球和本地服务团队,我们的代理商和备件网络也在那里为工厂提供个性化服务。”“我们的客户可以更轻松地实现他们的目标,并掌握具有挑战性的情况。”

Posted June 30, 2020

Source: Stäubli