Over the past 10 years, the name Saurer has in the headlines again and again. Since its new (Chinese) owners took over, things seems to be on the right track again. The group includes the spinning brands Schlafhorst and Zinser, the twisting brands of Allma and Volkmann, pre-spinning brand Jintan and the Saurer Embroidery brand along with the Saurer Components division consisting of the brands Accotex, Daytex, Fibrevision, Heberlein, Temco and Texparts. This large group requires an ITMA preview that is longer then the previous reports.
“E³” Labeled Machinery
Saurer Group将揭示所有新型E³标记的机械，并为客户提供三重附加值，这是“展示节省能源的新标准，生产灵活性，最高生产率和最完整的自动化流程”。Saurer还将以Sun（服务无限）的方式将客户服务提升到一个新的水平，以确保在整个产品生命周期中的最高效率，以及最新的丝和订书纱处理组件的最新创新，以达到最佳的YARN质量和生产效率。
Schlafhorst
Schlafhorst将介绍已获得E3标签的下一代Autocoro。据说可以在能源，经济学和人体工程学领域为旋转工厂提供三倍的附加值。与以前的型号相比，新的Autocoro使用的能量要少得多 - 节省在两位数的百分比范围内。更长的机器，更高的转子速度，智能自动化流程和最小化的维护成本迅速提高效率，生产率和盈利能力。
The BD 6 is equipped with patented high-speed technologies from the Autocoro; the BD 6 claims to surpass the qualitative and economic standards of other semi-automatic rotor spinning machines on the market. A new, “even more productive, energy-efficient and user-friendly generation of the BD 6 will be presented.” Take-up speeds of up to 230 meters per minute (m/min), two-digit energy savings, an LED signal system for fast checking and an ergonomic machine operation are some of the improvements.
Zinser
来自Zinser的最新环形旋转机还具有E³标签。将展示一个完全自动的链接系统解决方案，从巡回式框架到绕组机。据说这是“为了节省最大的能源，最大的经济效率和最佳用户友好性，这是“高度集成自动化解决方案的相互作用”。
新服务概念
Schlafhorst提出了新的Sun Service概念，该概念声称在该行业中设定了新标准。在20个服务中心和3个技术中心的500多名服务员工向全世界的客户提供有关生产力，质量和节能提高的问题。该公司表示，创建可以在现有机械中进行改造的技术创新。凭借改进的原始零件，现代化套件，技术套件和服务套件，Schlafhorst希望在整个产品生命周期中承担创新的责任。
Allma Volkmann
With the CompactTwister, Allma and Volkmann are presenting high performance twisting machines for staple fiber yarns, which also have the E³ label. Energy savings of up to 40 percent can be achieved with the eco-drive concept and the eco-spindle technology with adapted spindle combinations. The productivity of the CompactTwister is 30-percent higher, thanks to the high delivery speeds of up to 120 m/min. Operating costs drop because of the low energy, space and maintenance costs. The ergonomic benefits include greater ease of use due to the improved take-up geometry, central settings and handling aids, which result in an up to 10-percent reduction in operating times. The CompactTwister covers all yarn materials as well as count ranges.
新一代的Carpettwister和CarpetCabler也被授予E³标签。主轴和主轴锅版以及驱动和存储技术可为高达40％的高能源节省。在上升过程中的交付速度最高为120 m/min，由于纺锤尺度较小，空间需求降低，并且纺锤速度的适应性降低，据说生产率将提高高达45％。得益于气动的螺纹辅助工具，新的气动可调式渗透纱线制动器和球纱制动器，运营时间可减少多达8％。一个新功能是计算机控制的驱动系统，以便快速转换为新的纱线批次和生产参数的变化。
After cabling, BCF carpet yarns are heat set in a second process step to stabilize the shape. Volkmann integrates this process step in the cabling machine — cabling and heat setting in one process run. Interim storage and handling are no longer needed at all, process costs are clearly reduced and “a significant contribution to economic efficiency is achieved with the faster order turnaround times, shorter process sequences and greater system utilization,” said the manufacturer.
The E³ label awarded TechnoCorder TC2 has a 400 m/min delivery speed and a 25 percent higher package density. Productivity is said to be up to 30 percent higher and energy costs drop by up to 10 percent. It features developments such as the new FlexiPly equipment for the production of hybrid yarns and the new larger 830 millimeter spindle spacing for the processing of coarse yarn counts. Energy-optimized modern drives and a lean yarn balloon, thanks to the optimized balloon geometry and height-adjustable balloon yarn guide, lead to low energy costs. The independently driven spindles enable limitless possibilities for the creation of new twist constructions. Two spindle gauges cover a large range of yarn counts, from 235 dtex to 33,000 dtex.
Saurer刺绣
新开发的E³标签Epoca 7刺绣机的能源节省高达5％，客户可以从高达20％的生产率上受益。该机器应达到每分钟700转（RPM）的刺绣速度，因此比上一代快18％。随着生产速度的提高，其他工艺得到了优化，以实现多达20％的总体绩效提高。新的电子纱线监测器检测到纱线迅速，精确地破裂。据说新的精确螺纹切割可确保无故障的高质量刺绣生产。
Emstudio CAD/CAM系统整合了从图形，打孔和可视化到生产优化的所有过程步骤，直到对操作数据的分析和平台上的设计归档。有了新的ISED（智能编辑者），生产和质量就可以轻松有效地优化。
Components
该单元将引入新的纱线技术。Accotex Accosmart是基于全新技术平台的新三明治婴儿床。它是由两个个体量身定制的高质量弹性体层开发的。较软的内层和更硬的外层。与传统的软橡胶婴儿床相比，COTS具有更大的接触区域，该橡胶婴儿床在COT的一生中可改善和稳定的纱线质量。
Compact systems of well-known suppliers found in the market can be retrofitted to the well-established weighting arms PK 2630 SE and PK 2630 SEH. The latter is a complete substitute of weighting arms for ring frames with hexagonal support rod. This means that the front roller load can be set optimally and fully independently from the nip roller load which provides no interference between nip and front top roller.
TexParts表示，已在全球范围内安装了超过600万个具有零背侧（ZUW）系统的纺锤体，以防止过度的纱线末端。引入了新的纱线切割器，以在处理挑战性纱线材料（例如Modal纱线）时提供长期服务。新的纱线切割机可用于所有纱线计数范围。
新更新的Heberlein Warpjet的性能提高了10％至50％，这要归功于工作速度较高，空气消耗较低和较高的NIP数字。它的模块化设计允许在成本优化和高端性能解决方案之间进行选择。
新的更新的KF喷气式插件可确保织物中没有瑕疵，例如针孔，泪珠或条纹。与非脱水纱线以及提高的能源效率相比，它提供了15％至30％的放松速度。
The latest Heberlein PolyJet SP-2 HP has the full range of jet inserts for producing all yarns including finer denier (<50 denier) with 0.9 air orifice. It claims to offer high performance with interlace numbers, fewer broken filaments and reduced air consumption. It has been fully optimized for yarns less than 2.5 denier per filament and microfilaments operating at lower pressures, it’s possible to replace the jet pack on the existing SP-2 housing.
最新的Fibrevision Fraytec FV2声称“随着故障大小的软件选择，吹嘘扳机光学元件。”丝状故障的损坏是用3毫米，4.5mm和6mm的纱线的故障尺寸选项测量的。它还具有改善的噪声免疫力和连接器，包括用于拒绝变化和interlace测量的中心视频。该系统能够处理多达12个端机，并允许与Fraycam 2集成。”
Temco将显示新的覆盖式主轴类型USU，用于5.5英寸和6.5英寸的孔刺，包装重量高达2.5公斤。这种通用主轴的轴直径为16.65毫米，表示覆盖0 - 30,000 1/min的整个速度范围无限制。USU是可行的，具有Ø3至Ø9毫米的主轴孔，并且还可以在Ø42毫米的主轴轨道孔中安装。还可以看出，带有滚筒的高速分离器辊VR50300- 00-hs。这些分离器辊可用于多种旋转过程，在热箱中，最高纱线温度为190°C，最大纱线速度为5,500 m/min。
所有Saurer公司都出现在2号厅，109和104。
October 6, 2015
