Schlafhorst的新Autoconer 6

übach-Palenberg,德国 - 2016年2月9日 - 年初在年初向第一批客户交付了AutoConer 6。凭借其开创性的创新,Schlafhorst的新自动包装Winder引起了全球轰动,这是“有史以来最好的原创”。德国纺织机械制造商已经介绍了AutoConer 6-在适用于E的全新版本中3— to the general public at ITMA 2015. E3是能源,经济学和人体工程学类别中增加三重价值的代名词。

Energy
能源消耗降低了20%。与其前身相比,一系列独特的创新使Schlafhorst能够将AutoConer 6的能源消耗降低20%。这里的关键因素是自我调整绕组单元中的新生态驱动系统。得益于最新的驱动器和轴承技术,Eco-Drum-驱动系统可节省大量的能源。此外,由于性能效率提高,吸气系统电动机和频率逆变器始终在最有效的工作点上工作。为了通过优化绕组过程来当场产生进一步的节能,可以随时随地在线监视能源消耗。AutoConer 6可以为此配备新的能源监测设施。

SmartCycle and the new intelligent vacuum adjustment system work together according to the “power on demand” principle, i.e. creating a vacuum as required. This lightens the energy demand in the winding mill significantly between yarn end pick-up cycles. SmartCycle is the new, intelligent upper and lower yarn end pick-up function in which the winding unit, the Informator, the suction system and the doffer cooperate optimally and are self-adjusting. The flow-optimised suction tube makes an effective contribution to energy saving too: in one customer’s mill, the vacuum could be reduced by 20-25 mbar while retaining a reliable upper yarn end pick-up.

经济学
生产率增加2 x 6%。新的AutoConer 6还可以提高生产率两位数。甚至基本模型也比其前身高6%。LaunchControl拥有最新的流程智能,用于无滑,自优化的启动。使用创新的Eco-Drum-Drive系统,可以使用更高的加速度和更快的绕组系统减速。优势是显而易见的:AutoConer 6以最大速度更快,可以在以后减速。

不间断的生产力是新一代机器的独特特征。结合新的吸管,SmartCycle削减了非生产性的周期时间。上纱线断层尽可能减少,而优化的循环序列最小化了下降时间。AutoConer 6上标准的纱线张力控制系统的张力孔可防止梭芯休息期间不必要的张力断裂。所有这些因素都表明从一开始就就可以更高的效率评级和生产率。

With the technologically optimised, high-performance Speedster FX module and the new SmartJet function with which the doffer supports the upper yarn search, another 6 percent productivity can also be gained optionally.

In practical tests with the SmartJet function, the doffer aids the upper yarn search so effectively that “red light periods” are reduced by up to 70 percent.

总共增加了12%的生产率 - 一个独特的飞跃。

人体工程学
Intelligence inside. Intelligent sensor technology and smart process control turn the Autoconer 6 into an automatic package winder that pushes the textile-technology limits outwards of its own accord and winds at the most productive settings virtually without any operator input. The functional design and optimised process sequences minimize downtimes and malfunctions, so that manual intervention by the staff is practically unnecessary. Smart electronics and mechanical innovations complement one another in this design.

Autocalibration of the splicer feeders and suction tubes relieves the burden on the operators substantially, because manual settings are rendered superfluous. The X-Change doffer assumes additional functions too: with Tube Check it detects tubes that are not round via laser and removes them automatically. This not only enhances the package quality, it increases staff safety. And it effectively aids the upper yarn search with Smart-Jet, meaning that operator intervention is rarely required.

Even the time- and labor-intensive consumption measurements for optimising the energy utilisation of processes are no longer required on the new Autoconer 6. The integrated Energy Monitoring and the new operating console supply all the information needed for conserving energy at a glance.

Smarter Splicing

Once again the Autoconer 6 sets the benchmark in splicing with the new SmartSplicer model family. Its completely revised splicer geometry ensures the best splice quality in every application with the simplest handling. The splicing parameters can be entered conveniently at the Informator. The system guarantees spliced joints that are identical with the yarn, maximum strength, outstanding dyeing results and full added value in downstream processing.

The SmartSplicer will splice all common standard, compact and blended yarns. For extreme strength and an even better appearance, especially for denim, linen and OE yarns, the SmartSplicer Injection is used. The SmartSplicer Thermo is recommended for wool and wool-blend yarns, while for elastic core yarns Schlafhorst offers the SmartSplicer Elasto. The splicers are supplied ready for use and can be adjusted very easily in a few simple steps if required and adjusted to the process reliably.

领先的自动化解决方案

AutoConer 6具有世界上最智能的材料流系统。Schlafhorst提供了客户自动化解决方案,这些解决方案在各个方面都引起了行动。通过VarioreServe,智能的梭芯共享,高速喂养和各种自动化单元,Schlafhorst确保了增强利润的过程可靠性,并且最小一是每个旋转厂中人员的依赖。还为AutoConer 6,键入RM机器创建了一个新标准,其独特的新圆形杂志和9+1个梭芯饲料概念。

AutoConer 6的出色,方便的包装处理对于自动化目的尤为重要。X变化的Doffer与其创新的空管策略和实用的多通用处理方法没有平等。在教学模式下,它学会了自动区分管子,并自动启动很多变化。凭借新的管检查和智能喷气功能,X变化正在巩固其在自动化方面的领先地位。

各种机器类型(RM,D,T和V)允许在每个旋转厂中自动化单个阶段。

下游处理中的附加值:schlafhorst质量软件包

The Autoconer package is the benchmark for quality and added value in downstream processing. The perfect interaction between the new standard yarn tension control system TensionControl, the unwinding accelerator, the new Eco-Drum-Drive System, effective electronic anti-patterning and optionally the new gate tensioner or the disc tensioner produces a package density of unsurpassed uniformity.

AutoConer 6通过广泛的包装格式将可靠性和质量引入流程优化包装的生产:圆柱形和锥形最大为5°57',宽度从3英寸到6英寸。直径高达326毫米的包装可以在自动子上产生。不用说,对于所有包装格式,都可以实现精确测量的纱线长度。

FX High-Performance Technology Components

对于想要设计其绕组工艺以提高效率和增加价值的旋转工厂,Schlafhorst提供了创新的FX高性能组件。Autotense FX,Variotense FX,Propack FX,Variopack FX,Ecopack FX,Speedster FX和PRECIFX模块极大地提高了生产性能,并提高了最先进的质量,生产力和成本效益,包括绕组和下游处理。

The best original ever: just a year after its market launch, the Autoconer 6 continues to raise the bar in the winding mill with its brandnew functions. That will please customers of Schlafhorst. Once again they will be a decisive step ahead of the competition.

Posted March 7, 2016

资料来源:Saurer Group - Schlafhorst